Bakery Packaging Solutions
From single cookie stacks in flow wrap to multipacks in sealed pouches — engineered around your product, your film and the speed your line actually needs to sustain.
Why Flow Wrapping (HFFS) for Cookies and Biscuits
Cookies and biscuits are fragile, uniform and fast-moving — the exact profile horizontal flow wrapping (HFFS) was built for.
Built for the Cookie Profile
Fragile, uniform, fast-moving. Gentle wrapping keeps stacks whole while running at line speed.
Wrapped, Not Grabbed
The film wraps around each stack as it is conveyed, then seals at both ends. No suction, no dropping, no bag-opening step where product can crack. It is the format behind McVitie's digestives and Lotus Biscoff's individually flow-wrapped portions.
Shelf-Ready Pillow Packs
A tight pillow pack protects the stack, shows it clearly at retail, and keeps up with the line.
Sealed Pouch Route
For portion packs and single serves, a horizontal pouch route seals each portion inside its own 4-side seal sachet — clean, portion-controlled and shelf-ready.
Fit Beats Catalogue
The right route depends on your product and target output — not on which machine happens to be in a catalogue.
Industry References
Lotus Biscoff — the classic 250 g bar wrap, plus airline snack packs where each two-cookie portion is individually flow-wrapped.
McVitie's Chocolate Digestives — the stacked-biscuit pillow pack in printed film: the workhorse format behind the UK's best-known biscuit.
And the category is re-engineering its wrappers: pladis (McVitie's), Mondelēz and PepsiCo jointly trial digital-watermark sorting for flexible packaging (HolyGrail 2030).
References describe publicly available retail pack formats as illustrations — they are not Path Pack customer cases.
Machines for Cookie Packaging
One engineering standard across three machine families — flow wrappers, four-side-seal sachet machines and horizontal premade-pouch lines. Every machine below is configured around the product it runs — each card links to the full machine page for detailed specs.
Flow Wrapping (HFFS) — single packs and multipacks
Pillow packs for cookie stacks and multipack bundles — each card links to the full machine page.
PP180R Flow Wrapping Machine
Production Rate: 4,800 packs/hour (80 packs/min); actual speed depends on product and fill weight
Applicable Materials: Liquids, slurries, powders and similar products
Packaging Films: PE, PP, CPP, OPP, PET, PA (NY), VMPET, VMCPP foil laminates and aluminum-foil paper bags
Pack Size Range: Width 60-90 mm, height 80-150 mm
Max. Filling Volume: 100 ml (depends on product type)
Filling Accuracy: ±1.5%
Filling Stations: 2
Pack Style: Pillow packs (back seal) formed from roll film
Air Consumption: 0.6 m³/min
Air Pressure: 0.6 MPa
Total Power: 10 kW, 380 V / 50 Hz
Machine Weight: 2,000 kg
Dimensions (L×W×H): 4500 × 970 × 1500 mm
Frame Material: 304 stainless steel covers; carbon-steel body with spray coating
Core Components: Mitsubishi PLC; Weintek touchscreen HMI; Siemens low-voltage electrics; relays by Siemens or Schneider; Italian photo-eye registration
JC250 Flow Wrapping Machine
Production Rate: 35-150 packs/min (product-dependent)
Pack Size Range: Product width 30-100 mm, length 85-300 mm, height 5-30 mm
Pack Style: Back-seal pillow packs formed from roll film
Cutter: Single sealing jaw
Film Width: 90-240 mm
Packaging Films: OPP, PE, PVC, OPP/CPP, PT/PE, KOP/CPP and similar heat-sealable laminates
Drive: 3 servo motors with planetary gears
Bag Form Qualified Rate: ≥97%
Sealing Pressure: 15 N/mm²
Control Set: In-house-designed PLC; MCGS touchscreen; RiDing servo motors
Machine Noise: ≤78 dB
Total Power: 3.0 kW, 220 V / 50 Hz
Machine Weight: 600 kg
Dimensions (L×W×H): 4000 × 920 × 1500 mm
JC420 Flow Wrapping Machine
Production Rate: 35-150 packs/min (product-dependent)
Pack Size Range: Product width 30-180 mm, length 115-350 mm, height 5-45 mm
Pack Style: Back-seal pillow packs formed from roll film
Cutter: Single sealing jaw
Film Width: 90-430 mm
Packaging Films: OPP, PE, PVC, OPP/CPP, PT/PE, KOP/CPP and similar heat-sealable laminates
Drive: 3 servo motors with planetary gears
Bag Form Qualified Rate: ≥97%
Sealing Pressure: 15 N/mm²
Control Set: In-house-designed PLC; MCGS touchscreen; RiDing servo motors
Machine Noise: ≤78 dB
Total Power: 3.0 kW, 220 V / 50 Hz
Machine Weight: 800 kg
Dimensions (L×W×H): 4220 × 950 × 1600 mm
Four-Side-Seal Sachet Machines — flat sachets and portion packs
Flat sachets sealed on all four sides — portion-controlled, shelf-ready packs for flat products and counted single serves.
Horizontal Pouch Packing Machines — stand-up, zipper and spout pouches
Stand-up, zipper and spout premade pouches — feeding, filling and sealing configured for this industry's products.
PP190P Horizontal Pouch Packing Machine
Production Rate: 3,000 packs/hour (50 packs/min); actual speed depends on product and fill weight
Applicable Materials: Granules, powders, liquids and similar products
Pouch Size Range: Width 50-200 mm, height 100-280 mm
Max. Filling Volume: 1,000 ml (depends on product type)
Filling Stations: 2
Pouch Shape: Flat and stand-up pouches
Air Consumption: 300 L/min
Total Power: 5 kW
Machine Weight: 2,000 kg
Dimensions (L×W×H): 3150 × 1195 × 1120 mm
PP180F Horizontal Pouch Packing Machine
Production Rate: 9,600 packs/hour (160 packs/min); actual speed depends on product and fill weight
Applicable Materials: Raw pulp, liquid and viscous sauce products
Pouch Size Range: Width 50-90 mm, height 100-280 mm
Max. Filling Volume: 200 ml (depends on product type)
Filling Accuracy: ±1.5%
Packing Materials: PE, PP, CPP, OPP, PET, PA (NY), VMPET / VMCPP foil pouches, foil paper bags
Total Power: 6 kW
Power Supply: 220V / 380V / 450V
Air Consumption: 0.6 m³/min
Air Pressure: 0.6 MPa
Machine Weight: 2,500 kg
Dimensions (L×W×H): 3650 × 1530 × 1180 mm
Frame Material: 304 stainless steel housing; coated carbon steel frame
Core Components: AirTAC pneumatics; Inovance (China) PLC, VFD and touchscreen; Zhongde (China) vacuum oil pump
PP180 Horizontal Pouch Packing Machine
Production Rate: 3,000 packs/hour (50 packs/min); actual speed depends on product and fill weight
Applicable Materials: Liquids, granules, pills, capsules and similar products
Pouch Size Range: Width 55-200 mm, height 100-280 mm
Max. Filling Weight: 1,000 g (depends on product type)
Filling Accuracy: ±1.5%
Packing Materials: PE, PP, CPP, OPP, PET, PA (NY), VMPET / VMCPP foil pouches, foil paper bags
Total Power: 4 kW
Power Supply: 220V / 380V / 450V
Air Consumption: 0.6 m³/min
Air Pressure: 0.6 MPa
Machine Weight: 2,000 kg
Dimensions (L×W×H): 2980 × 1345 × 1340 mm
Frame Material: 304 stainless steel housing; coated carbon steel frame
Core Components: SMC (Japan) pneumatics; Siemens PLC, VFD and touchscreen; ORION (Japan) oil-free vacuum pump
PP320 Horizontal Pouch Packing Machine
Production Rate: 4,200 packs/hour (70 packs/min); actual speed depends on product and fill weight
Applicable Materials: Powders, liquids, solids and similar products
Pouch Size Range: Width 60-160 mm, height 100-280 mm
Max. Filling Volume: 1,000 ml (depends on product type)
Filling Accuracy: ±1.5%
Packing Materials: PE, PP, CPP, OPP, PET, PA (NY), VMPET / VMCPP foil pouches, foil paper bags
Total Power: 7 kW
Power Supply: 220V / 380V / 450V
Air Consumption: 0.6 m³/min
Air Pressure: 0.6 MPa
Machine Weight: 2,500 kg
Dimensions (L×W×H): 3500 × 1000 × 1390 mm
Frame Material: 304 stainless steel housing; coated carbon steel frame
Core Components: SMC (Japan) pneumatics; Siemens PLC, VFD and touchscreen; ORION (Japan) oil-free vacuum pump
PP190 Horizontal Pouch Packing Machine
Production Rate: 6,000 packs/hour (100 packs/min); actual speed depends on product and fill weight
Applicable Materials: Granules, powders, liquids and similar products
Pouch Size Range: Width 50-95 mm, height 100-280 mm
Max. Filling Volume: 200 ml (depends on product type)
Filling Stations: 2
Pouch Shape: Flat and stand-up pouches
Air Consumption: 300 L/min
Total Power: 5 kW
Machine Weight: 2,000 kg
Dimensions (L×W×H): 3150 × 1195 × 1120 mm
PP880 Side-Gusset Pouch Packing Machine
Production Rate: 900 packs/hour (15 packs/min); actual speed depends on product and fill weight
Applicable Materials: Granules, powders, liquids and similar products
Pouch Size Range: Width 120-440 mm, height 150-650 mm
Max. Filling Volume: 10 kg (depends on product type)
Filling Stations: 1
Pouch Shape: Gusset pouches
Air Consumption: 300 L/min
Total Power: 5 kW
Machine Weight: 800 kg
Dimensions (L×W×H): 2300 × 1000 × 1390 mm
PP400D Horizontal Pouch Packing Machine
Production Rate: 6,000 packs/hour (100 packs/min); actual speed depends on product and fill weight
Pouch Size Range: Width 50-90 mm, height 100-280 mm
Max. Filling Volume: 200 ml (depends on product type)
Applicable Materials: Powders, liquids, granules and similar products
Filling Accuracy: ±1.5%
Packing Materials: PE, PP, CPP, OPP, PET, PA (NY), VMPET / VMCPP foil pouches, foil paper bags
Total Power: 4 kW
Power Supply: 220V / 380V / 450V
Air Consumption: 0.6 m³/min
Air Pressure: 0.6 MPa
Machine Weight: 2,000 kg
Dimensions (L×W×H): 2900 × 1000 × 1360 mm
Frame Material: 304 stainless steel housing; coated carbon steel frame
Core Components: SMC (Japan) pneumatics; Siemens PLC, VFD and touchscreen; ORION (Japan) oil-free vacuum pump
PP880T Horizontal Pouch Packing Machine
Production Rate: 900 packs/hour (15 packs/min); actual speed depends on product and fill weight
Applicable Materials: Granules, liquids, powders and similar products
Pouch Size Range: Width 120-440 mm, height 150-650 mm
Max. Filling Weight: 10 kg (depends on product type)
Filling Accuracy: ±1.5%
Packing Materials: PE, PP, CPP, OPP, PET, PA (NY), VMPET / VMCPP foil pouches, foil paper bags
Total Power: 4 kW
Power Supply: 220V / 380V / 450V
Air Consumption: 0.6 m³/min
Air Pressure: 0.6 MPa
Machine Weight: 800 kg
Dimensions (L×W×H): 2300 × 1000 × 1390 mm
Frame Material: 304 stainless steel housing; coated carbon steel frame
Core Components: AirTAC pneumatics (cylinders, solenoid and vacuum valves); Siemens PLC, VFD and touchscreen; ORION (Japan) vacuum pump
Complete the Line — cartoning, blister and sleeving
Cartoning, blister packing and bag sleeving machines that pair with the packers above — one line, one engineering standard.
JC130 Horizontal Cartoning Machine
Production Rate: 20-60 cartons/min (carton- and product-dependent)
Carton Material: 250-400 g/m² board
Carton Size Range (L×W×H): 70-210 mm × 60-150 mm × 15-60 mm
Medical-Build Window: Quoted medical build verified at 80-110 × 80-110 × 30-90 mm — checked per carton
Carton Styles: Tuck-in, auto-lock bottom, hang-tab
Feeding: 4-station product auto feeder; 5- and 10-station feeders to order; carton erecting, insertion and sealing
Options: Leaflet folding device; glue-sealing unit; single-side label sealing unit
Rejection: Auto-reject for cartons missing product or leaflet; overload auto-stop
Control Set: Siemens PLC, touchscreen, frequency converter and servo; SMC valves, cylinders, vacuum and air preparation; Sick and Omron sensors
Compressed Air: ≥0.6 MPa, 120-160 L/min
Total Power: 1.5 kW, 220/380 V / 50 Hz
Machine Weight: 2,800 kg
Dimensions (L×W×H): 4620 × 1210 × 1800 mm
JCH200 High-Speed Cartoning Machine
Production Rate: 200 cartons/min
Carton Styles: Tuck-in, auto-lock bottom, hang-tab
Product Family: Coffee and snack pouches, sachet multipacks, bottled pharma, kit sets — the JC cartoning range
Configuration: Built to order around your carton and product
How to Choose a Cookie Packing Machine
Seven decisions frame the specification. Work them in order and the machine ends up matched to your product — not the other way around.
1. Product Type
Solid, fragile, sticky, or multipack. Chocolate-coated and cream-filled formats raise the bar further — they typically need gentler infeed and cold-seal film. Determines infeed method and film format.
2. Throughput
Speed sets the machine class — benchtop wrappers for lower outputs, servo flow wrappers as volume grows. Our range spans 5 to 300 packs/min.
3. Film Material
OPP, PET, PE, laminates, or cold-seal. Affects seal bar temperature range and cutting method.
4. Seal Technology
Rotary, hot knife, ultrasonic, or cold seal. Determines pack integrity and product compatibility.
5. Package Format
Single item, multipack, or tray-loaded. Affects product loader design.
6. Hygiene and Food Contact
Food-grade construction and food-contact film requirements drive material and design choices. Confirm the rules for your target markets early.
7. Configuration and Delivery
Custom infeed, film and format work extends delivery beyond standard builds. Lock the specification early so the machine is ready when your line is.
Frequently Asked Questions
Pouch packing or flow wrapping — which do I need for cookies?
Pouch packing seals each portion inside its own 4-side seal sachet — portion-controlled and shelf-ready. Flow wrapping forms film continuously around each stack for a tight pillow pack that shows the product. Both run at line speed; the right one depends on your format and retail plan.
Can these machines handle fragile biscuits without cracking them?
Yes — that is what HFFS is built for. The film wraps around the stack as it is conveyed and seals at both ends: no suction, no dropping, no bag-opening step where product can crack.
Can one machine make both pillow packs and sealed sachets?
Yes — the JC400 High-Speed runs pillow packs for cookie stacks and 4-side seal sachets for single-serve portions.
What speeds do your cookie packing machines run?
The JC400 High-Speed runs 80–180 packs/min; the JC700 reaches 50–300 packs/min. Match speed to what your line actually sustains — not the headline number.
Why Path Pack
We start with the product, not the machine. Every project runs through the same nine-step engineering process — product, format, film, speed, feeding, sealing, structure, integration, testing — before a configuration is quoted.
Your cookies run on real machines with your film at your target speed before anything ships. And our range spans benchtop to high-speed lines, so the recommendation is what your line needs — not the only machine we happen to build.
Evaluate your requirements with our online tools: the machine finder and bag calculator narrow the configuration before you ever talk to us.