Instant Coffee Sachet Packing Solutions
3-in-1 coffee, drink powders and supplement portions — high-count portion sachets and retail pouches where dosing accuracy, not raw speed, sets the output. Coffee powders run on the PP pouch series with auger dosing.
Why Auger-Dosed Sachets for Instant Coffee
Instant coffee portioning is a dosing game — millions of identical portions, auger-metered and sealed clean. The PP pouch platform wins on dosing accuracy and seal control, not rpm.
Dosing Sets the Output
From compact PP180 to wide PP880 platforms — output scales with pouch width and the auger configuration, set by portion weight.
Portion Sachets and Retail Pouches
Coffee portions run on the PP series in premade sachets and stand-up pouches — the retail-friendly formats. If your market needs a format we do not build, we will say so plainly.
Print-Registered at Speed
Brand film with registration on every pack — batch and expiry coding in-line at full output.
Powder Handling for Hygroscopic Blends
Coffee powders grab moisture — filling and sealing are staged so the seal zone stays clean and the pack stays free-flowing.
Reclosable Pouch Builds
Reclosable zipper pouches run on the PP series — the multi-serve format for premium blends, sealed through the zipper with adapted tooling.
Industry References
3-in-1 coffee sachets are the highest-count beverage sachet format — print-registered film at portion-count volumes.
Machines for Coffee and Beverage Sachets
One engineering standard across the line — PP pouch machines with auger dosing for portions and retail, flow wrappers for multipacks, cartoners to close the line.
Flow Wrapping (HFFS) — sachet multipacks
Gathered sachet bundles in pillow packs — retail multipack format.
JC250 Flow Wrapping Machine
Production Rate: 35-150 packs/min (product-dependent)
Pack Size Range: Product width 30-100 mm, length 85-300 mm, height 5-30 mm
Pack Style: Back-seal pillow packs formed from roll film
Cutter: Single sealing jaw
Film Width: 90-240 mm
Packaging Films: OPP, PE, PVC, OPP/CPP, PT/PE, KOP/CPP and similar heat-sealable laminates
Drive: 3 servo motors with planetary gears
Bag Form Qualified Rate: ≥97%
Sealing Pressure: 15 N/mm²
Control Set: In-house-designed PLC; MCGS touchscreen; RiDing servo motors
Machine Noise: ≤78 dB
Total Power: 3.0 kW, 220 V / 50 Hz
Machine Weight: 600 kg
Dimensions (L×W×H): 4000 × 920 × 1500 mm
JC420 Flow Wrapping Machine
Production Rate: 35-150 packs/min (product-dependent)
Pack Size Range: Product width 30-180 mm, length 115-350 mm, height 5-45 mm
Pack Style: Back-seal pillow packs formed from roll film
Cutter: Single sealing jaw
Film Width: 90-430 mm
Packaging Films: OPP, PE, PVC, OPP/CPP, PT/PE, KOP/CPP and similar heat-sealable laminates
Drive: 3 servo motors with planetary gears
Bag Form Qualified Rate: ≥97%
Sealing Pressure: 15 N/mm²
Control Set: In-house-designed PLC; MCGS touchscreen; RiDing servo motors
Machine Noise: ≤78 dB
Total Power: 3.0 kW, 220 V / 50 Hz
Machine Weight: 800 kg
Dimensions (L×W×H): 4220 × 950 × 1600 mm
PP180R Flow Wrapping Machine
Production Rate: 4,800 packs/hour (80 packs/min); actual speed depends on product and fill weight
Applicable Materials: Liquids, slurries, powders and similar products
Packaging Films: PE, PP, CPP, OPP, PET, PA (NY), VMPET, VMCPP foil laminates and aluminum-foil paper bags
Pack Size Range: Width 60-90 mm, height 80-150 mm
Max. Filling Volume: 100 ml (depends on product type)
Filling Accuracy: ±1.5%
Filling Stations: 2
Pack Style: Pillow packs (back seal) formed from roll film
Air Consumption: 0.6 m³/min
Air Pressure: 0.6 MPa
Total Power: 10 kW, 380 V / 50 Hz
Machine Weight: 2,000 kg
Dimensions (L×W×H): 4500 × 970 × 1500 mm
Frame Material: 304 stainless steel covers; carbon-steel body with spray coating
Core Components: Mitsubishi PLC; Weintek touchscreen HMI; Siemens low-voltage electrics; relays by Siemens or Schneider; Italian photo-eye registration
Auger Powder Filling — the dosing side
The auger filler meters coffee and drink powders into the PP pouch line — 10–1000 g, 40–120 bags/min.
Auger Powder Filler
Fill Weight: 10–1000 g
Filling Accuracy: ≤±1% (≤100 g); ≤±0.5% (100–1000 g)
Filling Speed: 40–120 bags/min
Power Supply: 3-phase 380 V, 50 Hz
Total Power: 1.0 / 1.5 kW
Footprint: 1300 × 850 × 1850 mm
Horizontal Pouch Packing Machines — retail coffee pouches
Stand-up and zipper pouches for retail coffee — configuration confirmed per format.
PP180FS Horizontal Pouch Packing Machine
Production Rate: 9,600 packs/hour (160 packs/min); actual speed depends on product and fill weight
Applicable Materials: Raw pulp, liquid and sauce/paste products
Pouch Size Range: Width 50-90 mm, height 100-280 mm
Max. Filling Weight: 200 g (depends on product type)
Filling Accuracy: ±1.5%
Packing Materials: PE, PP, CPP, OPP, PET, PA (NY), VMPET / VMCPP foil pouches, foil paper bags
Total Power: 6 kW
Power Supply: 220V / 380V / 450V
Air Consumption: 0.6 m³/min
Air Pressure: 0.6 MPa
Machine Weight: 2,600 kg
Dimensions (L×W×H): 3650 × 1530 × 1180 mm
Frame Material: 304 stainless steel housing; coated carbon steel frame
Core Components: AirTAC pneumatics; Inovance (China) PLC, VFD and touchscreen; Zhongde (China) vacuum pump
PP200F Horizontal Pouch Packing Machine
Production Rate: 8,400 packs/hour (140 packs/min); actual speed depends on product and fill weight
Applicable Materials: Raw slurry, liquid and paste products
Pouch Size Range: Width 50-100 mm, height 100-280 mm
Max. Filling Volume: 300 ml (depends on product type)
Filling Accuracy: ±1.5%
Packing Materials: PE, PP, CPP, OPP, PET, PA (NY), VMPET / VMCPP foil pouches, foil paper bags
Total Power: 6 kW
Power Supply: 220V / 380V / 450V
Air Consumption: 0.6 m³/min
Air Pressure: 0.6 MPa
Machine Weight: 2,600 kg
Dimensions (L×W×H): 4000 × 1270 × 1535 mm
Frame Material: 304 stainless steel housing; coated carbon steel frame
Core Components: SMC (Japan) pneumatics; Siemens PLC, VFD and touchscreen; ORION (Japan) oil-free vacuum pump
PP180D Horizontal Pouch Packing Machine
Production Rate: 6,000 packs/hour (100 packs/min); actual speed depends on product and fill weight
Applicable Materials: Liquids, granules, pills, capsules and similar products
Pouch Size Range: Width 50-90 mm, height 100-280 mm
Max. Filling Weight: 200 g (depends on product type)
Filling Accuracy: ±1.5%
Packing Materials: PE, PP, CPP, OPP, PET, PA (NY), VMPET / VMCPP foil pouches, foil paper bags
Total Power: 4 kW
Power Supply: 220V / 380V / 450V
Air Consumption: 0.6 m³/min
Air Pressure: 0.6 MPa
Machine Weight: 2,000 kg
Dimensions (L×W×H): 2980 × 1345 × 1340 mm
Frame Material: 304 stainless steel housing; coated carbon steel frame
Core Components: SMC (Japan) pneumatics; Siemens PLC, VFD and touchscreen; ORION (Japan) oil-free vacuum pump
PP420F Horizontal Pouch Packing Machine
Production Rate: 1,800 packs/hour (30 packs/min); actual speed depends on product and fill weight
Applicable Materials: Bag-in-bag, liquid, sauce/paste, solid and powder products
Pouch Size Range: Width 80-210 mm, height 100-300 mm
Max. Filling Volume: 1,000 ml (depends on product type)
Filling Accuracy: ±1.5%
Packing Materials: PE, PP, CPP, OPP, PET, PA (NY), VMPET / VMCPP foil pouches, foil paper bags
Total Power: 4 kW
Power Supply: 220V / 380V / 450V
Air Consumption: 0.6 m³/min
Air Pressure: 0.6 MPa
Machine Weight: 500 kg
Dimensions (L×W×H): 1503 × 823 × 1000 mm
Frame Material: 304 stainless steel housing; coated carbon steel frame
PP400 Horizontal Pouch Packing Machine
Production Rate: 3,000 packs/hour (50 packs/min); actual speed depends on product and fill weight
Pouch Size Range: Width 55-200 mm, height 100-280 mm
Max. Filling Volume: 1,000 ml (depends on product type)
Applicable Materials: Powders, liquids, granules and similar products
Filling Accuracy: ±1.5%
Packing Materials: PE, PP, CPP, OPP, PET, PA (NY), VMPET / VMCPP foil pouches, foil paper bags
Total Power: 4 kW
Power Supply: 220V / 380V / 450V
Air Consumption: 0.6 m³/min
Air Pressure: 0.6 MPa
Machine Weight: 2,000 kg
Dimensions (L×W×H): 2900 × 1000 × 1360 mm
Frame Material: 304 stainless steel housing; coated carbon steel frame
Core Components: SMC (Japan) pneumatics; Siemens PLC, VFD and touchscreen; ORION (Japan) oil-free vacuum pump
PP180F Horizontal Pouch Packing Machine
Production Rate: 9,600 packs/hour (160 packs/min); actual speed depends on product and fill weight
Applicable Materials: Raw pulp, liquid and viscous sauce products
Pouch Size Range: Width 50-90 mm, height 100-280 mm
Max. Filling Volume: 200 ml (depends on product type)
Filling Accuracy: ±1.5%
Packing Materials: PE, PP, CPP, OPP, PET, PA (NY), VMPET / VMCPP foil pouches, foil paper bags
Total Power: 6 kW
Power Supply: 220V / 380V / 450V
Air Consumption: 0.6 m³/min
Air Pressure: 0.6 MPa
Machine Weight: 2,500 kg
Dimensions (L×W×H): 3650 × 1530 × 1180 mm
Frame Material: 304 stainless steel housing; coated carbon steel frame
Core Components: AirTAC pneumatics; Inovance (China) PLC, VFD and touchscreen; Zhongde (China) vacuum oil pump
PP180 Horizontal Pouch Packing Machine
Production Rate: 3,000 packs/hour (50 packs/min); actual speed depends on product and fill weight
Applicable Materials: Liquids, granules, pills, capsules and similar products
Pouch Size Range: Width 55-200 mm, height 100-280 mm
Max. Filling Weight: 1,000 g (depends on product type)
Filling Accuracy: ±1.5%
Packing Materials: PE, PP, CPP, OPP, PET, PA (NY), VMPET / VMCPP foil pouches, foil paper bags
Total Power: 4 kW
Power Supply: 220V / 380V / 450V
Air Consumption: 0.6 m³/min
Air Pressure: 0.6 MPa
Machine Weight: 2,000 kg
Dimensions (L×W×H): 2980 × 1345 × 1340 mm
Frame Material: 304 stainless steel housing; coated carbon steel frame
Core Components: SMC (Japan) pneumatics; Siemens PLC, VFD and touchscreen; ORION (Japan) oil-free vacuum pump
PP320 Horizontal Pouch Packing Machine
Production Rate: 4,200 packs/hour (70 packs/min); actual speed depends on product and fill weight
Applicable Materials: Powders, liquids, solids and similar products
Pouch Size Range: Width 60-160 mm, height 100-280 mm
Max. Filling Volume: 1,000 ml (depends on product type)
Filling Accuracy: ±1.5%
Packing Materials: PE, PP, CPP, OPP, PET, PA (NY), VMPET / VMCPP foil pouches, foil paper bags
Total Power: 7 kW
Power Supply: 220V / 380V / 450V
Air Consumption: 0.6 m³/min
Air Pressure: 0.6 MPa
Machine Weight: 2,500 kg
Dimensions (L×W×H): 3500 × 1000 × 1390 mm
Frame Material: 304 stainless steel housing; coated carbon steel frame
Core Components: SMC (Japan) pneumatics; Siemens PLC, VFD and touchscreen; ORION (Japan) oil-free vacuum pump
Complete the Line — cartoning, blister and sleeving
Cartoning takes counted sachets into shelf-ready cases — one line, one partner. Close the line behind the packer: JC130 and JCH200 cartoners, JCP100, JCP180 and JCP270 blister machines, JCJ130 and JCS130 bag sleevers.
JC130 Horizontal Cartoning Machine
Production Rate: 20-60 cartons/min (carton- and product-dependent)
Carton Material: 250-400 g/m² board
Carton Size Range (L×W×H): 70-210 mm × 60-150 mm × 15-60 mm
Medical-Build Window: Quoted medical build verified at 80-110 × 80-110 × 30-90 mm — checked per carton
Carton Styles: Tuck-in, auto-lock bottom, hang-tab
Feeding: 4-station product auto feeder; 5- and 10-station feeders to order; carton erecting, insertion and sealing
Options: Leaflet folding device; glue-sealing unit; single-side label sealing unit
Rejection: Auto-reject for cartons missing product or leaflet; overload auto-stop
Control Set: Siemens PLC, touchscreen, frequency converter and servo; SMC valves, cylinders, vacuum and air preparation; Sick and Omron sensors
Compressed Air: ≥0.6 MPa, 120-160 L/min
Total Power: 1.5 kW, 220/380 V / 50 Hz
Machine Weight: 2,800 kg
Dimensions (L×W×H): 4620 × 1210 × 1800 mm
JCH200 High-Speed Cartoning Machine
Production Rate: 200 cartons/min
Carton Styles: Tuck-in, auto-lock bottom, hang-tab
Product Family: Coffee and snack pouches, sachet multipacks, bottled pharma, kit sets — the JC cartoning range
Configuration: Built to order around your carton and product
How to Choose an Instant Coffee Packing Machine
Eight decisions frame the specification. Work them in order and the machine ends up matched to the blend, not the other way round.
1. Product Type
Portion weight and sachet size set the dosing group and pouch width.
2. Throughput
Count the target output in packs per minute, then size the platform to reach it without running redline.
3. Film Material
Barrier laminates for aroma; print registration for brand film.
4. Seal Technology
Clean-zone sealing against hygroscopic powders.
5. Package Format
Flat sachet, zipper pouch, multipack or retail pouch — the channel picks the chain.
6. Hygiene and Food Contact
Food-contact rules per market; hygiene build follows.
7. Configuration and Delivery
Pouch width and the dosing group are the big configuration decisions — lock them first.
8. Run the Numbers
Shortlist machines before you quote — enter product size, format and target output in the free selector at tool.path-pack.com; it returns matching machine families and film widths in one pass.
Frequently Asked Questions
How many sachets per minute can a coffee pouch line run?
Platform width and dosing speed set the count. The honest way to spec it is packs per minute at your portion weight — worked per project.
How do you keep coffee powder accurate in every sachet?
Auger dosing meters each portion by volume calibrated to bulk density, and the seal zone stays clean on hygroscopic blends — accuracy is confirmed per blend before the configuration is locked.
Can the same line run different drink powders?
Yes, with changeover — blend behaviour and film are confirmed per recipe before the configuration is locked.
What about 3-in-1 coffee specifically?
The classic application — powder portioning into flat sachets, print-registered, at foodservice volumes.
Why Path Pack
We start with the product, not the machine. Every project runs through the same nine-step engineering process — product, format, film, speed, feeding, sealing, structure, integration, testing — before a configuration is quoted.
Your blends run on real machines with your film at your target speed before anything ships. Aroma retention and seal integrity are proven, not promised.
Evaluate your requirements with our online tools: the machine finder and bag calculator narrow the configuration before you ever talk to us.
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